Triple Compression Baler —— The Ultimate Solution for Maximum Densification and Global Trade Standardization

Range： Main pressing force: 400 to 800 tons

Application： ELV recycling plants, mixed metal recycling plants, aluminum recycling plants, motor recycling plants, international scrap trading hubs and industrial stamping scrap processing facilities

The triple compression baler serves as a “high-density output engine” within SIMVIC’s system engineering framework. Its core function is to convert low-density, irregular scrap into highly compacted, structurally stable standardized bales through sequential compression in three directions: lateral, longitudinal, and vertical.

Within the system:

1. Upstream synergy: The large feeding chamber accommodates irregular materials from shredding, shearing, and sorting processes, reducing upstream size control requirements and increasing system tolerance and continuity.

2. Downstream empowerment: Produces highly dense and uniform bales optimized for container transport and automated furnace charging, improving logistics efficiency and metal recovery rates.

3. System integration: Seamlessly integrates with conveyors, weighing, labeling, and robotic stacking systems, enabling a fully automated transition from “material flow” to “commodity flow,” forming a key module in SIMVIC’s turnkey solutions.

Main pressing force: 400 / 500 / 600 / 700 / 800 tons;

Bale size: 400×400 / 500×500 / 600×600 mm;

Cycle time: approx. 45 s;

Feeding box size: 1500–3000 mm;

Operation modes: Manual / Semi-automatic / Fully automatic

Triple-direction compression for maximum density

1. Triple-direction sequential compression: Multi-axis pressure ensures zero-gap densification. System benefit: eliminates rebound and ensures bale stability during transport.

2. High-tonnage hydraulic system: Handles high-strength alloys and elastic aluminum. System benefit: expands material adaptability across the plant.

3. Adaptive pressure control: Automatically adjusts compression based on material resistance. System benefit: balances efficiency and energy consumption for optimal cost performance.

4. Continuous high-frequency operation: 45-second cycle enables high-throughput processing. System benefit: prevents downstream bottlenecks and stabilizes material flow.

5. Automation-ready integration: Supports fully automatic operation and downstream logistics integration. System benefit: enables unmanned production and standardized output.